Injection Molding

At Maruka USA, the value of your machine doesn’t end when the sale is complete that’s where our commitment begins. From comprehensive training and application support to extensive U.S. parts inventory and nationwide service coverage, our team is focused on one thing: keeping your operation running at its best for years to come. We don’t simply sell equipment. We stand behind it with the people, resources, and support needed to protect your investment and maximize long-term productivity.

TOYO Machinery & Metal Co., Ltd (TOYO) is a manufacturer of both horizontal and vertical electric injection molding machines ranging from 20 US tons to 1500 US tons, as well as other machinery and associated parts. Established in 1925, TOYO’s machines are now sold across the globe and their “made in Japan” machines are known for their dependability and innovative technologies.
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Fu Chun Shin Machinery Manufacture Co. (FCS) is an industry leader utilizing servo motor technology to provide their customers the most reliable hydraulic injection molding machines available in the market. Their mission is to create high value-added machines while utilizing brand name industry proven components for an extremely reliable and repeatable machine.
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Analytic Molding Principles

This course is all about the basics that every molder needs to know. Over three days, each student will learn to develop, document and troubleshoot the injection molding process. The ultimate goal of this course is to help reduce scrap and improve efficiency to maximize your potential profits.

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What are the topics this course will cover?
This course will cover the analytic principles, review the four plastic variables in-depth, show how to troubleshoot injection molding issues, and explain scientific documentation. We will also keep you informed about Maruka USA's service and support offerings, so you always know how to keep your machine in perfect working order.
What will each day look like?
The first day will cover the entire injection molding process from pellets to parts. The second day is all about the four plastic variables (temperature, flow, pressure and cooling). The third day will cover scientific documentation and troubleshooting.
Who should attend this class?
Everyone involved in the injection molding process! Whether you are a processor or an engineer, a toolmaker or maintenance, you will benefit from learning more about injection molding.
Who will be teaching this course?
This course's instructor is Brad Faulkner, who is a Certified MM1, MM2 and Certified Instructor. He also has: over 30 years of Injection Molding Experience with thin walled, tight tolerance electrical connectors; 20 years of Injection Molding Training experience with the NC Community College system; and certifications from multiple highly recognized injection molding institutions.
What have people said about this course?
“The Depth of Knowledge & Examples were applicable to 30-year Veterans & Beginners alike.” “It was given by a Real Molder, someone with real world experience, Instructor was knowledgeable…GREAT CLASS” “Got a much better understanding of process, machine setups, troubleshooting…Real life examples and solutions.” “Well set up, content relevant and evenly distributed. Brad provides good examples and maintains class engagement.” “Good class materials…content is useful for everyday use in troubleshooting molding issues. Instructor very good at answering questions, sharing real life experience about molding and explaining terms well. Good Introduction class for molding process and troubleshooting.”
How do I sign up?
Please reach out to bfaulkner@MarukaUSA.com for more information and scheduling, or fill out the form on the Contact Us page.

TOYO Training Videos

Si-6s: What's New This video features an overview of the new features included in the new 6s version of the Si Series machines. High Speed Resin Changes This video shows off some tips and tricks to help with reducing waste and increasing efficiency when changing resin. Shot Monitor This video talks about the information you should look out for when it comes to monitoring shots and how to set up the shot monitor function to best suit your needs. Graphs This video walks through the different graphs available and how to read them. Actions This video talks about the different actions you can do with a TOYO machine and focuses on the actions that can be done simultaneously. Mold Protection This video shows techniques and methods to protect a mold from damage and prevent deterioration. Open Torque Monitor This video talks about how to protect your mold while the mold is open by monitoring the torque. Fill Only This video talks about the fill only function that has been added as a standard Setup and Alarm Records This video talks about the different records you can view about how the machine is setup and what alarms came up.